Infrastructure
Balaji Formulations Pvt Ltd is established with Distillation of Solvents with refined technology and machinery. The company gives top priority to quality management in which quality assurances and quality control are interrelated aspects. All the Plant & Machinery in the unit are designed as per the latest state of art technology.
Committed to quality and safe drug production with all assurance the company levies a great duty and care on hygiene standards and maintenance. Expert, qualified personnel, with a meticulous inch-by-inch care, monitor every stage in the integrated process. All the neccessary controls from raw ingredients to the finished products are accurately processed and checked for quality at different stages in accordance to the defined procedures.
Machinery | ||||
S.NO |
Name of the Equipment |
Capacity |
Other Equipments |
Qty |
1 | SS Distillation Column | 1.0 meter Dia | Condensers 40M2+40M2 | 1 Set |
2 | SS Distillation Column | 800 mm Dia | Condensers 30m2+30m2+10m2 | 1 Set |
3 | SS Distillation Column | 300 mm Dia | Condensers 25m2+15m2 | 2 Set |
4 | SS Reactor | 7.0 KL capacity | 35m2+10m2 | 2 Sets |
5 | MS Reactor | 5.0 KL capacity | 35m2 | 1 Set |
6 | Glass Lined Reactors | 3.0 KL Capacity | 6m2+6m2 | 3 Sets |
7 | Centrifuge | 48" | 1 Set | |
8 | Drier | 96 traces | 1 Set | |
9 | MS Storage tanks | 30.0 KL | 2 No's | |
10 | MS Storage tanks | 28.0 KL | 3 No's | |
11 | MS Storage tanks | 12.0 KL | 3 No's | |
12 | MS Storage tanks | 8.0 KL | 2 No's | |
13 | SS Recievers | 30.0 KL | 1 No | |
14 | SS Recievers | 12.0 KL | 3 No's | |
15 | SS Recievers | 9.00 KL | 2 No's | |
16 | Cooling Tower | 300 TR | 1 No | |
17 | Boiler | 2.0 Ton | coal/ Wood | 1 No |
18 | Forced Evaporator | 10 KL | 1 No | |
19 | Water Softners | 500 L | 1 No | |
20 | Generator | 63 KVA | 1 No | |
21 | Vaccum Pump | 1 No | ||
22 | Vaccum Receivers | 1.0 KL | 2 No's | |
23 | GLR Vaccum Receivers | 2.0 KL | 1 No |
Laboratory equipment | ||||||
S.No |
Name of the equipment |
Model/Type/ year of make |
Receipt Date and Date placed in service |
Range and accuracy |
Calibration frequency |
Traceability |
1 | GC | GC-2014 | 01.12.2010 | Column Temp. 20ºC-250ºC | One year | Shimadzu |
2 | K.F.Titrator | Creative Instruments | ||||
11.06.2010 | 0.01% to 100 % |
One year | Creative | |||
3 | Melting Range Apparatus | Model No. 104 | 20.03.2009 | 20ºC-250ºC | 6 months | Creative |
Serial No. 680 | ||||||
4 | PH meter | Creative Instruments-7007 | 20.03.2009 | 0 to 15 | 6 months | Creative |
5 | Hot air oven | Lab Tech | 20.03.2009 | 0ºC - 300ºC | 6 months | Creative |
6 | Essae electronic weighing balance |
DS-852J | 20.03.2009 | 0.1mg-150 g Accuracy= 0.1mg |
One year | Essae |
7 | Electronic TDS meter | CE-101 | 12.05.2008 | 100/1000 | One year | Henna instruments |
8 | Heating mantle | Sl.no: 2910027 | 12.05.2008 | 10ºC-250ºC | One year | Sisco instruments |
9 | Thermometer(0-1100C) | Sita industries | 12.05.2008 | 0-1100C | One year | Zeal |
10 | Vaccum Pump | Hind - 1025 | 12.05.2008 | -- | One year | Hind vac |
Quality Control Mechanism
Quality control at Balaji Formulations is an important concern with sampling specification and testing as well with the release procedures, documentation with its application to the entire organization.
The quality control department of the Balaji Formulations validates the control procedures to maintain the reference standards in the company. It carries self-inspection to evaluate the product compliance with GMP in all aspects of production and submits a report on the corrective actions/remedial actions to be followed up.
The company gives utmost importance to good documentation and its aim to define specifications for all materials and methods fo manufacturing and Quality Control to ensure that all personnel concerned with manufacture to provide an audit trial that will permit investigation of the history of any suspected defective batch.
The written procedures, methods describing the manufacture, marketing, quality control and other operations are well articulated and maintained. The documentation, recording and registering systems at Balaji Formulations help a diligent smooth functioning of the company.
Pollution Control
Balaji Formulations is located in a Moula-Ali industrial estate, with high rise and spacious buildings with a built up area of 10,000 sq. ft. The remaining area is used as open space, where plantations, lawns are raised.
We had received the consent from the pollution board for Air and Water pollution and Noise pollution is not applicable to our industry.
The sources of Air pollution in our unit are very mild but still utmost precautions are taken to control the same.
There is no noise pollution in our unit because we don’t operate any high grade motors and compressors. However wherever small motors and compressors are there guards are mounted adequately to ensure the reduction of noise and vibrations.
We maintain hygienic environment in the plant premises inside and outside the manufacturing areas. As per GMP, better house keeping and sanitation to avoid infection to personnel and product contamination. White colour aprons, nose masks, hand gloves are provided for all the in charges in shifts and to the analyst in quality control department.
Pest control and rodent control activities are carried out periodically in raw materials stores, packing materials stores, finished product stores and other areas. Drains are cleaned periodically to avoid blockages and deposits at production areas, effluent treatment, utility areas etc.
Safety Measures
The safety measures are written as Standard operating procedures where it is mentioned what are the measures to be taken at every department and machines. All the technicians and personnel are trained to these SOP's and we make sure they follow them without fail.
Fire Extinguishers are provided at all Critical Areas in the factory and the personnel are trained ways and means to escape in the event of fire out break. In case of fire break out emergency torches are provided at all places.
Safety hand gloves are provided for handling materials and equipment.